Heißdraht-Schaumstoffschneider
Item No.:Foam Cutter
A Hot Wire Foam Cutter is a versatile tool used to cut and shape foam materials like polystyrene, EPS (expanded polystyrene), XPS (extruded polystyrene), and other types of foam. It is widely used in industries like construction, modeling, and crafts. It uses a heated wire to melt through the foam, creating clean, precise cuts without producing dust or debris unlike traditional cutting methods.
Reaktionszeit: Innerhalb von 1 Stunde
Lieferfähigkeit: 300 Sets/Monat
Price Range: $5000-$7000
Beschreibung
Heißdraht-Schaumstoffschneider
CNC hot wire foam cutter is an essential tool for cutting and shaping foam with precision. Whether you’re working on architectural models, DIY projects, cosplay props, or industrial applications, this tool allows for smooth, clean cuts without creating excessive mess.
The tool consists of a thin, heated wire (usually made of nichrome or stainless steel) that is stretched between two points. When electricity passes through the wire, it heats up and melts the foam as it moves through the material.
A foam hot wire cutter is an essential tool for businesses and individuals working with foam materials. Its ability to create precise, intricate designs and handle a variety of foam types makes it invaluable for industries like construction, advertising, and model-making. By choosing the right machine and features, you can streamline your workflow, reduce costs, and achieve professional-quality results.
Foam Wire Cutter Parameter
| Technische Indikatoren | Parameter |
| Modell | iGF-C |
| Working Area | 3000*1300*1300mm |
| Cutting accuracy | ±0.2mm |
| File format | G-Code |
| Struktur der Tabelle |
Thickened square tube welding (fine milling of rack guide surface five-sided machining center) |
| Betriebsspannung | AC220V/50HZ （Foreign voltage can be customized） |
| Drive mode | X axis: Double high precision 20# square rail and a high precision 1.25m helical rack drive |
| Y axis: Double high precision 20# square rail with a Taiwan TBI ball screw drive | |
| Gantry | Widened and thickened profile (double gantry with beam support column) |
| Mapping software | CaxaCAD |
| Kontrollsystem | MACH3 |
| Antriebsmotor | Stepper motor |
| Schaltschrank | New exit independent cabinet |
| Working Table | 20mm thick high density polyester board (finishing milling center), high flatness and high temperature resistance |
| Voltage regulator power | 1KVA |
| Bed weight | 800KG |
| Modell | iGF-C |
| Working Area | 3000*1300*1300mm |
| Cutting accuracy | ±0.2mm |
Foam Hotwire Cutter Applications
- Architektur und Bauwesen:Creating molds for concrete casting.Cutting insulation foam boards to size.Designing decorative architectural elements like columns, arches, and cornices.
- Verpackungsindustrie:Producing custom foam inserts for product packaging.Cutting protective padding for shipping fragile items.
- Beschilderung und Werbung:Crafting 3D foam letters, logos, and signs for businesses and events.
- Modellbau:Creating scale models for architectural designs, prototypes, and industrial projects.
- Thematische Dekorationen:Designing decorations for events, theme parks, and movie sets.
- Hobbyisten und Künstler:Crafting sculptures, art installations, and DIY projects.
- Luft- und Raumfahrt und Automotive:Shaping foam for lightweight components, molds, and prototypes.
Hot Wire Cutter for Foam Advanced Performance
- CNC machining integrated machine using independent gantry design, gantry can be batch cutting benzene board materials. Processing precision industry first! All mounting surfaces are machined to ensure accurate operation;
- Using cutting software CAXA and AUTOCAD drawings, no scanning, no programming, import can be cut, and has online simulation function, very convenient to use, software operation is simple and easy to learn.
- The transmission system adopts ball screw and linear square rail produced in Taiwan, with precise transmission without clearance and low noise. Different from other companies, they generally use chain, belt or ordinary fine thread screw, with higher life and accuracy.
- The overall design adopts large CNC machine tool equipment structure, the overall bed selection of large five-sided milling machining center finishing milling, maximum guarantee equipment perpendicularity and levelness;
- Table all use 20mm thick high-density polyester board, again through the machining center finishing milling, to maximize the flatness of the table.
- All the control lines are highly flexible shielded cables, high wear resistance, flame retardant, super flexible, bending resistance,
- The control host adopts new professional industrial computer;
- The safety measures are in place on both sides of the gantry are equipped with insulation protection devices to prevent the occurrence of joint electricity in the process of processing, the equipment is controlled by an independent chassis, and is equipped with an emergency stop device, easy to operate.
Hot Wire Foam Cutter Wire FAQ
- Precision Cuts:
- Achieves clean edges and intricate designs with minimal waste.
- Efficiency:
- Automates the cutting process, reducing manual labor and increasing productivity.
- Cost-Effective:
- Saves material and time compared to manual cutting, making it ideal for large-scale projects.
- Vielseitigkeit:
- Can create both 2D and 3D shapes, accommodating a wide range of applications.
- Umweltschonend:
- Generates less waste and dust compared to traditional cutting methods.
- Customizability:
- Easily adapts to different foam types, thicknesses, and designs.
- Low Operating Costs:
- Energy-efficient and requires minimal consumables.
A Heißdraht-Schaumstoffschneider is a tool that uses a heated wire to slice through foam materials. The heat melts the foam along the cutting path, resulting in clean, precise cuts without producing dust or debris.
How Does a Hot Wire Foam Cutter Work?
The cutter consists of a thin wire, usually made of nichrome, which heats up when an electric current passes through it. The heated wire melts the foam upon contact, allowing for effortless cutting and shaping.
Key Components of a Hot Wire Foam Cutter
- Nichrome Wire – The heated wire that cuts through the foam.
- Stromversorgung – Provides the necessary voltage to heat the wire.
- Adjustable Temperature Control – Allows for different heat settings based on foam type.
- Cutting Frame or Table – Provides stability for precise cuts.
- Hohe Präzision:
- Ermöglicht präzise Schnitte mit glatten Kanten und ist daher ideal für detaillierte Designs.
- Vielseitigkeit:
- Kann verschiedene Arten von Schaumstoff schneiden, z. B.:
- Expandiertes Polystyrol (EPS)
- Extrudiertes Polystyrol (XPS)
- Polyurethan (PU)
- Styropor
- Kann verschiedene Arten von Schaumstoff schneiden, z. B.:
- Heißdraht-Technologie:
- Schneidet mit einem beheizten Draht durch den Schaum und hinterlässt eine saubere und gleichmäßige Oberfläche.
- Computergesteuert:
- Arbeitet mit CNC-Software, um das Schneiden zu automatisieren und wiederholbare Ergebnisse zu gewährleisten.
- Mehrachsiges Schneiden:
- Einige Modelle sind mehrachsig beweglich und ermöglichen die Erstellung von 3D-Formen und komplexen Konturen.
- Großer Arbeitsbereich:
- Erhältlich in verschiedenen Größen zur Aufnahme von kleinen bis großen Schaumstoffblöcken.
- Anpassbare Geschwindigkeit und Temperatur:
- Einstellbare Drahttemperatur und Schneidgeschwindigkeit für optimale Leistung je nach Schaumstoffart und -dicke.
- Benutzerfreundliche Software:
- Kompatibel mit gängiger CAD-Software (z. B. AutoCAD, CorelDRAW) für die Gestaltung individueller Formen.
- Langlebige Konstruktion:
- Der robuste Rahmen sorgt für Stabilität während des Betriebs.
- Geringe Wartung:
- Die einfache Konstruktion mit minimalen beweglichen Teilen reduziert den Wartungsaufwand.
- Work Area Size:
- Choose a machine with a cutting area that matches the size of your typical foam blocks.
- Cutting Speed and Accuracy:
- Look for adjustable speed settings and high precision for detailed projects.
- Wire Temperature Control:
- Ensure the machine allows precise temperature adjustments to handle different foam types.
- Software-Kompatibilität:
- Verify that the machine supports common CAD/CAM software for easy design integration.
- Number of Axes:
- For complex 3D designs, opt for a machine with 4 or more axes.
- Build Quality:
- Select a sturdy machine with durable components for long-term use.
- Sicherheitsmerkmale:
- Ensure the machine includes safety measures like automatic shutoff and wire guards.
- Technical Support:
- Choose a manufacturer that offers reliable after-sales support and training.
- Haushalt:
- Consider your budget and evaluate the machine’s cost-effectiveness based on your project needs.
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